Direct-Write 3D Nanostructures Using Automated FEBID
Slicing and scripting for freeform nanofabrication inside a Tescan FIB-SEM.
TESCAN’s EBL workflow enables precise ligand placement to control receptor clustering and cellular signaling.
Cells respond not only to which ligands are present, but where they are, how many there are, and how they’re arranged. Spatial distribution at the cell–surface interface plays a key role in triggering adhesion, receptor clustering, and signal transduction. Yet building biofunctional nanostructures with this level of precision often comes at the cost of resolution or compatibility with living systems.
This example highlights a robust SEM-based nanopatterning workflow using TESCAN technology to precisely present membrane proteins like EphA2. With patterns spaced down to 250 nm, researchers can systematically explore how nanoscale architecture shapes stem cell behavior and intracellular signaling.
Standard substrates typically offer static or randomly distributed ligands, but receptor systems like EphA2 are highly sensitive to spatial arrangement. They don’t just react to presence, but also respond to nanoscale clustering, density, and order.
To investigate how spatial architecture drives signal activation, researchers need a way to fabricate ligand patterns with nanoscale precision, on surfaces that are biologically and optically compatible. That’s where electron beam lithography makes the difference.
Glass coverslips were cleaned, PEGylated, and coated with 20 nm of indium tin oxide to prevent charging during patterning. Hexagonal platinum nanogrids were written using TESCAN MIRA3 and MIRA4 SEMs equipped with the Essence™ EBL Kit. Three spacings were tested: 1000, 500, and 250 nm.
Exposure doses were optimized for each geometry:
92 μC/cm² for the widest pitch
86 μC/cm² for the highest-density patterns
To ensure stability and bioactivity, grids were sputter-coated with 5 nm Ta and 20 nm Pt. Ligand presentation was achieved by conjugating HaloTag-EphA2 proteins to the platinum via thiol chemistry. Human pluripotent stem cells were then seeded onto the patterns and analyzed using SIM and expansion microscopy to track receptor behavior, adhesion, and FYN kinase signaling.
All patterns successfully immobilized HaloTag-labeled EphA2 proteins, but cellular behavior varied with grid density:
Higher-density patterns also promoted Ephrin clustering and strong colocalization with FYN kinase, indicating functional signal transduction.
These results show that nanoscale patterning doesn’t just support cell attachment. What’s more, It shapes how cells interpret and respond to their environment. TESCAN’s EBL workflow proved consistent, scalable, and compatible with both biological assays and high-resolution imaging, offering a powerful tool for engineering the cell–material interface.
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Slicing and scripting for freeform nanofabrication inside a Tescan FIB-SEM.
Direct-write fabrication of silver nanoarrays using Tescan’s integrated EBL solution.
Generating shallow, high-density NV ensembles using Tescan QuiiN with sub-micron precision.
From focused ion implantation to electrical testing—entirely within one FIB-SEM Instrument.