WEBINAR | Up to 40% Faster Automated TEM Lamella Preparation with new Ga⁺ FIB Column

Deep Cross-Sectioning and Precision End-Pointing for Advanced Package Failure Analysis

Tescan SOLARIS X 2

SOLARIS X 1
SOLARIS X 1

Tescan SOLARIS X 2 is built for laboratories where package-level failure analysis, large-area cross-sectioning, and Ga-free sample preparation demand both speed and precision. Powered by the Mistral™ Xe Plasma FIB column, SOLARIS X 2 delivers high-current milling with exceptional surface quality, while the Triglav™ SEM column ensures nanometer-scale imaging accuracy at the beam coincidence point. The result: fast, artifact-free cross-sections and reliable results across advanced IC packages, MEMS, and display devices.

  • High-throughput Plasma FIB-SEM for efficient large-area and deep cross-sectioning

  • Nanometer-precision end-pointing with Triglav™ SEM imaging at the FIB-SEM coincidence point

  • Artifact-free cross-sections using Rocking Stage and TRUE X-sectioning technology

  • Ga-free TEM lamella preparation with inert Xe ions for damage-free analysis

Where Tescan Solaris X 2

makes the difference

Throughput at Every Scale

Achieve fast, large-area cross-sectioning with Xe Plasma FIB currents up to 3.3 µA—ideal for analyzing complex IC packages and stacked devices.

Precision End-Pointing

Locate and expose sub-surface defects with nanometer accuracy at the FIB–SEM coincidence point using the Triglav™ SEM column.

Artifact-Free Cross-Sections

Eliminate curtaining and terrace effects with TRUE X-sectioning and Rocking Stage technology for clean, reproducible results across materials.

Ga-Free Sample Preparation

Protect sensitive device layers and interfaces with inert Xe ion milling, enabling pristine TEM lamellae ready for STEM or EDS analysis.

Workflow Automation

Reduce setup time and user variability through automated column alignment and guided operations in the Essence™ user interface.

Scalable Efficiency

Handle everything from large volume millingto fine defect isolation within a single system—extending Plasma FIB-SEM performance to both large- and small-scale applications.

Tescan Solaris X 2 Applications

Application area=SC-1
Tescan Solaris X 2 in Semiconductors and Advanced Packaging

High-precision Plasma FIB-SEM for physical failure analysis and process validation

  • Deep cross-sectioning up to 1 mm for package-level defect localization

  • Nanometer-precision end-pointing at the FIB–SEM coincidence point

  • Ga-free TEM lamella preparation for reliable downstream analysis

Tescan Solaris X 2 extends FIB physical failure analysis to advanced device architectures including 2.5D and 3D ICs, flip-chips, and HBM modules. Engineers can expose sub-surface features such as cracks, voids, and delaminations with exceptional precision, ensuring faster root-cause identification and reproducible process control in semiconductor manufacturing and packaging R&D.

Tescan Solaris X 2 in MEMS Devices

Accurate cross-sectioning and high-resolution imaging for complex 3D microstructures

  • Xe Plasma FIB milling for fast, large-volume cross-sections

  • Artifact-free polishing using TRUE X-sectioning and Rocking Stage technologies

  • Damage-free analysis of micro-scale mechanical structures

For MEMS research and failure analysis, SOLARIS X 2 combines high-current Xe Plasma FIB with artifact-suppression technology to reveal buried interfaces and microactuator geometries in detail. The system supports development and quality assessment of sensors, actuators, and other 3D microsystems where mechanical precision and clean sectioning are critical.

Tescan Solaris X 2 in Display Technologies

Large-area FIB-SEM for analyzing thin-film and multilayer display stacks

  • High-throughput cross-sectioning of OLED and TFT displays

  • Precise end-pointing across complex layered structures

  • Reliable imaging of conductive and beam-sensitive materials

For display manufacturers and materials researchers, SOLARIS X 2 enables detailed inspection of pixel arrays, contact interfaces, and encapsulation layers. Deep sectioning with inert Xe ions preserves delicate thin-film structures, ensuring accurate visualization of electrical, optical, and mechanical defects within next-generation display technologies.

Tescan Solaris X 2 in Optoelectronic Devices

High-resolution imaging and cross-sectioning for optical and photonic components

  • Clean sectioning of LEDs, VCSELs, and laser diodes

  • High-contrast SEM imaging for optical interface evaluation

  • Ga-free milling preserves active optical layers and coatings

Tescan Solaris X 2 supports precise structural and compositional analysis of complex optoelectronic assemblies. Its combination of sharp Xe Plasma FIB milling and sensitive SEM imaging enables engineers to investigate layer bonding, defect propagation, and structural alignment within photonic and light-emitting devices.

Tescan Solaris X 2 in TEM Lamella Preparation

Efficient, Ga-free sample preparation for high-quality TEM and STEM analysis

  • Automated lamella thinning under 100 nm

  • Inert Xe ions prevent implantation and sample contamination

  • Optimized for sub-surface target exposure in complex devices

With its high resolutionXe Plasma FIB and precise beam control, SOLARIS X 2 streamlines TEM specimen preparation for semiconductor and materials applications. The Ga-free workflow eliminates contamination and preserves true microstructural integrity, ensuring accurate characterization in STEM, EDS, and EBSD studies.

Tescan Solaris X 2 in Materials Characterization

Large-volume 3D microanalysis for advanced materials and composites

  • Combined 3D EDS and EBSD for composition and crystallography

  • Artifact-free sectioning of ceramics, polymers, and glass materials

  • Fast, automated reconstruction for structural and chemical mapping

Beyond semiconductor analysis, SOLARIS X 2 provides powerful 3D analytical capabilities for diverse materials research. Its plasma FIB-SEM workflow enables correlative microanalysis at multiple scales—capturing the chemical, structural, and crystallographic details that drive innovation in materials science and engineering.

Application area=LS
Tescan Solaris X 2 in Life Sciences

Tescan SOLARIS X 2 combines Mistral™ Xe plasma FIB with UHR-SEM immersion optics for precise lamella preparation and high-quality volume imaging. Its enhanced beam profile enables fast milling and low-energy polishing, ideal for large-volume and high-throughput cryo workflows.

  • Mistral™ Xe Plasma FIB Column: Enhanced beam profile for fast milling and precise low-energy polishing.

  • UHR-SEM Immersion Optics: Optimized for high-quality cryo imaging.

  • Integrated Leica/Quorum cryo workflow

  • Built-in Tescan Cryo-Nanomanipulator: Temperature-controlled system for safe and efficient lamella lift-out

  • Integrated CLEM: Precise ROI targeting with integrated METEOR 2.0

  • Tescan Essence™ Software: Designed for multi-user environments, ensuring effortless operation regardless of experience level.

From comprehensive cryo electron tomography sample preparation to high-quality cryo volume imaging enabled by immersion-SEM optics, SOLARIS X2 integrates every tool needed for advanced structural biology research.

Tescan TEM AutoPrep™ Pro

AUTOMATION THAT INCREASES OUTPUT

TEM AutoPrepTM Prois integrated into the TescanSOLARIS X 2 platform, automating TEM lamella preparation from trenching to final thinning with minimal manual input. Paired with TescanEXLO, preparation and extraction run in parallel to maximize beam utilization, reduce turnaround time, and deliver consistent, high-quality results.

Operators benefit from guided automation, motorized precision, and real-time imaging within the Essence™ user interface. Automated alignment and intuitive controls reduce setup time and user variability, making SOLARIS X 2 and Tescan TEM AutoPrep™ Pro a scalable, high-throughput solution for reproducible TEM sample preparation.

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Tescan Solaris X 2

Technical specification

Tescan Solaris X 2

Mistral™ Xe Plasma FIB Column
  • FIB current range: 1 pA – 3.3 μA
  • Ion source: Xe plasma ion source (ECR type)
  • Milling depth: up to 1 mm (material dependent)
  • Beam profile: Reduced beam tails for clean surface finish
Triglav™ SEM Column
  • Resolution: < 1.2 nm @ 1 keV
  • Accelerating voltage: 200 eV - 30 keV
  • Detection: SE, BSE, STEM-in-SEM options
  • High surface sensitivity imaging for beam-sensitive materials
Stage and Chamber
  • Stage type: 5-axis fully motorized compucentric stage
  • Tilt range: -70° to +90°
  • Chamber size: large-volume design for advanced packaging and MEMS devices
Sample Preparation and Automation
  • Cross-sectioning: TRUE X-sectioning and Rocking Stage for artifact-free surfaces
  • TEM lamella preparation: automated, Ga-free, Xe ion workflow
  • Automation: column auto-alignment and guided routines in Essence™ UI
System Integration
  • Compatible with: Tescan TEM AutoPrep™ Pro, Tescan EXLO, and TESCAN Rocking Stage
  • Software: TESCAN Essence™ for full workflow integration and automation

Tescan Solaris X 2

Mistral™ Xe Plasma FIB Column
  • FIB current range: 1 pA – 3.3 μA
  • Ion source: Xe plasma ion source (ECR type)
  • Milling depth: up to 1 mm (material dependent)
  • Beam profile: Reduced beam tails for clean surface finish
Triglav™ SEM Column
  • Resolution: < 1.2 nm @ 1 keV
  • Accelerating voltage: 200 eV - 30 keV
  • Detection: SE, BSE, STEM-in-SEM options
  • High surface sensitivity imaging for beam-sensitive materials
Stage and Chamber
  • Stage type: 5-axis fully motorized compucentric stage
  • Tilt range: -70° to +90°
  • Chamber size: large-volume design for advanced packaging and MEMS devices
Sample Preparation and Automation
  • Cross-sectioning: TRUE X-sectioning and Rocking Stage for artifact-free surfaces
  • TEM lamella preparation: automated, Ga-free, Xe ion workflow
  • Automation: column auto-alignment and guided routines in Essence™ UI
System Integration
  • Compatible with: Tescan TEM AutoPrep™ Pro, Tescan EXLO, and TESCAN Rocking Stage
  • Software: TESCAN Essence™ for full workflow integration and automation
SOLARIS X 2

GET IN Touch

Contact us

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Where you can find us:

Tescan Brno
Libušina třída 21
623 00 Brno
Czech Republic



info@Tescan.com